Dense Phase Pneumatic Conveying System for Cement and Fly Ash
Dense phase pneumatic conveying system for abrasive materials. 40% less energy than dilute phase, 60% less pipe wear. Ideal for cement, fly ash, and slag transport.
Introduction
Télécharger
Cas
Produits connexes
Envoyer une demande
Introduction
Dense Phase Pneumatic Conveying System for Cement and Fly Ash
Dense Phase Pneumatic Conveying System
Dense phase pneumatic conveying moves bulk materials through pipelines at low velocity (3-8 m/s) and high pressure (1.5-4 bar), using compressed air to push material in plug or fluidized form. Compared to dilute phase systems, dense phase reduces energy consumption by 40% and pipe wear by 60%, making it the preferred choice for abrasive materials like cement, fly ash, and slag.
How It Works
Material enters a pressure vessel (sender pot) through an inlet valve. Once filled, the vessel is pressurized with compressed air. A controlled air injection sequence pushes the material through the pipeline in dense plugs or a fluidized column. At the receiving end, a filter vent releases the conveying air while the material enters the destination silo or hopper.
Key Advantages
- Low velocity: 3-8 m/s vs. 15-30 m/s for dilute phase → dramatically reduced pipe wear
- Low energy: 0.8-1.5 kWh per tonne per 100m vs. 2-4 for dilute phase
- Minimal degradation: Gentle handling preserves particle integrity
- Long distance: Effective conveying distances up to 500m+ with boosters
System Parameters
| Parameter | Typical Range |
|---|---|
| Throughput | 5-300 tph |
| Distance | 50-1000m |
| Air pressure | 1.5-4.0 bar |
| Pipeline diameter | 100-300mm |
PDF
Product File
Manxing Industrial Silo Brochure
Manxing_Industrial_Silo_Brochure.pdf
Open the download form to unlock this file. The source page is recorded automatically in your customer submissions.
Cas
Solutions EPC pour silos industriels en acier | L'excellence en ingénierie éprouvée de Manxing
Manxing a livré avec succès des systèmes complets de silos en acier pour les applications de stockage de ciment, de clinker, de cendres volantes et de charbon. Notre vaste portefeuille de projets démontre des capacités d'ingénierie avancées, une conception innovante et des performances supérieures constantes dans divers secteurs industriels.
Système de silos
Manxing est l'un des principaux entrepreneurs EPC spécialisé dans les systèmes de stockage et de transport de matériaux en vrac, fournissant des solutions de silos en acier personnalisées pour le ciment, les cendres volantes, le charbon, le clinker, les scories et d'autres matériaux industriels dans le monde entier.
Demande