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Manxing Stacker and Reclaimer is designed for efficient stacking, reclaiming, and pre-homogenization of limestone, coal, clinker, gypsum, iron ore, slag, and other bulk materials. Available in circular and longitudinal designs for cement plants, mining, ports, power plants, and steel storage sheds.
Stacker and Reclaimer for Bulk Material Storage Yard
Stacker and Reclaimer for Bulk Material Storage Yard

Stacker and Reclaimer for Bulk Material Storage Yard

Manxing Stacker and Reclaimer is designed for efficient stacking, reclaiming, and pre-homogenization of limestone, coal, clinker, gypsum, iron ore, slag, and other bulk materials. Available in circular and longitudinal designs for cement plants, mining, ports, power plants, and steel storage sheds.
Capacity:
1.45t/m3, 0.85t/m3, 1.2t/m3 or customization.
Type:
circular and rectangular
Application:
Cement Plants/Steel Storage Sheds/Limestone Storage/Coal Storage
Suitable Materials:
Limestone/Coal/Clinke/Gypsum/Slag/Iron Ore/Bauxite/Coke/Fly Ash/Aggregate
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Introduction
Stacker and Reclaimer for Bulk Material Storage Yard

Stacker and Reclaimer for Bulk Material Storage Yards

The Manxing Stacker and Reclaimer is a highly efficient bulk material handling system designed for stacking, reclaiming, and pre-homogenization in steel storage sheds, open stockyards, and covered bulk material storage facilities. It is widely used in cement plants, mining operations, power stations, steel mills, ports, and aggregate processing plants for storing and reclaiming limestone, coal, clinker, gypsum, slag, iron ore, and other bulk materials.

As one of the core machines in a bulk storage yard, the stacker and reclaimer continuously receives materials from the conveying system, builds uniform stockpiles using scientifically designed stacking methods, and automatically reclaims materials according to production requirements. This process significantly improves material homogenization, stabilizes downstream production, and reduces operating costs.

Manxing provides complete stacker and reclaimer systems with customized capacities, intelligent control systems, and engineering solutions tailored to different stockyard layouts.

Applications

Cement Plants

Steel Storage Sheds

Limestone Storage Yards

Coal Storage Yards

Mining Industry

Steel Plants

Power Plants

Ports & Bulk Terminals

Building Material Plants

Suitable Materials

Limestone/Coal/Clinke/Gypsum/Slag/Iron Ore/Bauxite/Coke/Fly Ash/Aggregate

Types of Manxing Stacker and Reclaimer

To meet different storage capacities and site layouts, Manxing supplies both circular and longitudinal stacker and reclaimer systems.

Circular Stacker and Reclaimer

circular-stacker-reclaimer-drawing.jpg

The circular stacker and reclaimer is specially designed for enclosed steel storage sheds and circular stockyards where land utilization and environmental protection are priorities. It combines stacking and reclaiming within one circular storage area. Materials are evenly stacked by the rotating boom conveyor, while the scraper reclaimer continuously recovers materials from the bottom of the stockpile.

Features
  • Compact footprint

  • Fully enclosed storage

  • Continuous stacking and reclaiming

  • High automation

  • Excellent dust control

  • Suitable for limestone and coal storage

Longitudinal (Rectangular) Stacker and Reclaimer

rectangular-stacker-and-reclaimer-drawing.jpg

The longitudinal stacker and reclaimer is mainly used in large-capacity pre-homogenization yards. Compared with circular stockyards, rectangular stockyards provide greater storage capacity, better homogenization performance, and the stockpile can be expanded by extending the storage yard.

Features
  • Large storage capacity

  • Better homogenization efficiency

  • Flexible expansion

  • Suitable for heavy-duty applications

  • Ideal for large cement plants

  • Suitable for mining projects

Working Principle

The Manxing Stacker and Reclaimer performs two independent operations: stacking and reclaiming. These two functions can operate simultaneously, allowing continuous material storage and discharge without interrupting plant production.

Stacking Process

Bulk material is delivered by the belt conveyor to the boom conveyor of the stacker. The boom rotates, travels, and luffs according to selected stacking methods such as Chevron, Windrow, Cone Shell, or Layer Stacking, creating a uniform stockpile with excellent blending performance.

Reclaiming Process

During reclaiming, the scraper chain continuously moves around the stockpile and scrapes material toward the center collecting hopper. The reclaimed material then falls onto the discharge conveyor and is transported to the next production process. Because stacking and reclaiming are independent systems, both operations can be carried out simultaneously without affecting each other, ensuring continuous production.

Main Components

A complete Manxing Stacker and Reclaimer consists of the following major components.

Boom Conveyor

Transfers bulk material for stacking.

Scraper Reclaimer

Continuously reclaims material from the stockpile.

Center Column

Supports the rotating structure and boom.

Slewing Bearing

Provides smooth boom rotation.

Traveling Mechanism

Allows movement along the stockyard.

Traveling Wheels

Heavy-duty wheel assemblies for stable operation.

Drive Station

Provides reliable power transmission.

Scraper Chain

Wear-resistant chain for continuous reclaiming.

Head Sprocket

Drives the scraper chain efficiently.

Tail Sprocket

Maintains chain tension and guidance.

Guide Wheels

Ensure smooth scraper movement.

Material Rake

Improves reclaiming efficiency.

Hydraulic Luffing System

Adjusts boom angle during stacking.

Electrical Control System

PLC-based intelligent automation and monitoring.

Product Advantages

Excellent Pre-homogenization

Scientific stacking methods greatly improve material blending and reduce raw material fluctuations.

Continuous Automatic Operation

Stacking and reclaiming can operate simultaneously, ensuring uninterrupted production.

Heavy-duty Design

Manufactured using high-strength steel structures and wear-resistant scraper chains for long service life.

Variable Frequency Control

VFD control enables smooth starting, stable operation, lower energy consumption, and reduced mechanical impact.

Intelligent Protection System

Equipped with overload protection, emergency stop, travel limit switches, chain monitoring, and fault diagnosis.

Low Maintenance

Modular structure, optimized transmission system, and premium bearings help reduce maintenance costs.

Flexible Engineering Design

Every Manxing stacker and reclaimer can be customized according to stockyard diameter, storage capacity, reclaiming capacity, material characteristics, and project site conditions to achieve optimum operational performance.

Main Components

A complete Manxing Stacker and Reclaimer consists of the following major components to ensure reliable stacking, reclaiming, and long-term operation.

Boom Conveyor
Scraper Reclaimer
Center Column
Slewing Bearing
Traveling Mechanism
Traveling Wheels
Drive Station
Scraper Chain
Head Sprocket
Tail Sprocket
Guide Wheels
Material Rake
Hydraulic Luffing System
Electrical Control System

Product Advantages

Excellent Pre-homogenization

Scientific stacking methods greatly improve material blending and reduce fluctuations in raw material composition, helping stabilize downstream production.

Continuous Automatic Operation

Stacking and reclaiming can be performed simultaneously, ensuring uninterrupted production and higher plant efficiency.

Heavy-duty Design

Manufactured with high-strength steel structures and wear-resistant scraper chains to withstand demanding industrial environments.

Variable Frequency Control

VFD technology enables smooth starting, stable operation, lower mechanical impact, and reduced energy consumption.

Intelligent Protection System

Equipped with overload protection, travel limit switches, emergency stop functions, chain monitoring, and fault diagnosis for reliable operation.

Low Maintenance

Optimized transmission systems, premium bearings, and modular construction reduce maintenance costs and simplify servicing.

Flexible Engineering Design

Each system is customized according to stockyard size, storage capacity, reclaiming capacity, material characteristics, and project layout.

Technical Specifications

ItemSpecification
Suitable MaterialsLimestone, Coal, Clinker, Slag, Iron Ore
Bulk Density0.85–1.8 t/m³
Stacking Capacity50–2,000 TPH
Reclaiming CapacityCustomized
Circular Yard Diameter50–150 m
Boom Rotation SpeedCustomized
Scraper Speed0.3–0.6 m/s
Traveling SpeedCustomized
Control SystemPLC + HMI
Power SupplyCustomized

Note: All technical parameters can be customized according to project requirements, material characteristics, storage capacity, and stockyard layout.

Why Choose Manxing Stacker and Reclaimer?

Manxing specializes in reliable bulk material handling equipment with advanced engineering design, precision manufacturing, and strict quality control.

Every stacker and reclaimer is manufactured using CNC machining, precision welding, shot blasting, and anti-corrosion treatment to ensure long-term operation under harsh industrial conditions.

Our engineering team provides complete project support, including:

  • Stockyard Layout Design

  • Equipment Selection

  • 3D Engineering Drawings

  • Manufacturing

  • Installation Guidance

  • Commissioning

  • Operator Training

  • Spare Parts Supply

  • Technical Support


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Manxing Industrial Silo Brochure

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Case
Industrial Steel Silo EPC Solutions | Manxing's Proven Engineering Excellence
Manxing has successfully delivered comprehensive steel silo systems for cement, clinker, fly ash, and coal storage applications. Our extensive project portfolio demonstrates advanced engineering capabilities, innovative design, and consistent superior performance across diverse industrial sectors.
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